In the fast-evolving world of additive manufacturing, staying ahead requires a combination of cutting-edge technology, deep expertise, and an unwavering commitment to quality. RapidMade has positioned itself at the forefront of this transformation, leveraging HP Jet Fusion technology to deliver exceptional results for clients across industries.
Micah Chaban, a leading voice in advanced manufacturing and a founder at RapidMade, shares insights on how HP Jet Fusion is reshaping the manufacturing landscape and why RapidMade’s approach sets them apart. With certifications like ISO 9001, engineering-driven problem-solving, and a focus on speed and precision, RapidMade is a trusted partner for companies ready to embrace the future of contract manufacturing.
Micah, how has 3D printing evolved to become a viable option for large-scale production?
3D printing has come a long way from being primarily a prototyping tool. Technologies like HP Jet Fusion have bridged the gap between prototyping and large-scale manufacturing by offering speed, cost-efficiency, and the ability to create highly complex geometries. What used to take months and significant financial investment in tooling can now be done in days or weeks, all while maintaining high quality. Its revolutionized low volume component manufacturing.
At RapidMade, we’ve seen firsthand how Jet Fusion allows for flexibility in both design and production. For example, clients often approach us with concepts that would be impossible—or prohibitively expensive—to produce using traditional methods. Jet Fusion opens the door to innovative solutions without the constraints of molds or tooling.
What sets RapidMade apart as an HP-certified vendor?
Being an HP-certified vendor means we meet the highest standards for quality, reliability, and expertise in Multi Jet Fusion technology. At RapidMade, we don’t just print parts; we engineer solutions. Our team of skilled engineers works closely with clients to optimize designs for performance and cost, ensuring they get the most out of this technology.
Additionally, our ISO 9001 certification reinforces our commitment to quality and precision. Whether we’re producing medical devices or industrial components, these certifications give our clients confidence that their parts will meet stringent regulatory and performance standards.
How does HP Jet Fusion enable faster and more cost-effective production?
HP Jet Fusion excels in speed and scalability. Unlike traditional manufacturing processes like injection molding, where tooling setup can take weeks, Jet Fusion eliminates that step entirely. This means we can go from design to production almost immediately.
The technology is also incredibly efficient in material usage. By optimizing build volume and minimizing waste, we’re able to offer competitive pricing, even for low-volume production runs. At RapidMade, we use this to our clients’ advantage, particularly for bridge manufacturing or when time-to-market is critical.
What is bridge manufacturing, and why is it important?
Bridge manufacturing is a strategy we use to help clients navigate production delays or uncertainties. For example, if a client’s design isn’t fully finalized or they’re waiting for tooling to be completed, we can use Jet Fusion to produce small and medium batches of production-quality parts in the interim. This keeps their project on schedule and allows for further design iteration without compromising timelines. Some part numbers never reach the scale of needing to invest in injection mold tooling. We have parts we have been making for over 10 years – tens of thousands of end use components directly 3-D printed.
At RapidMade, we see this as a vital service, especially for startups or companies launching new products. Bridge manufacturing ensures they can maintain momentum and deliver to their customers on time. They can get a generation of products into the field and get market feedback. This gives them the flexibility to make changes before tooling up and building a much better second generation of products
How does RapidMade ensure the highest quality in its 3D-printed parts?
Quality is at the core of everything we do. HP Jet Fusion technology inherently produces parts with excellent mechanical properties, uniform strength, and fine detail. At RapidMade, we enhance this with rigorous quality control processes, guided by our ISO certifications. We have an inspection department, laser CMM and sampling plan under the supervision of our quality manager – all to make sure parts go out right the first time.
We also invest in design optimization. Our engineers work with clients to fine-tune designs for Jet Fusion, ensuring the final product meets all functional and aesthetic requirements. Whether it’s wall thickness, material efficiency, or surface finish, we ensure every detail is considered.
What industries benefit the most from HP Jet Fusion, and how does RapidMade serve them?
HP Jet Fusion is incredibly versatile, making it ideal for industries like aerospace, robotics, automotive, healthcare, and electronics. Any original equipment manufacturer has volumes that could benefit from 3D printing. At RapidMade, we tailor our services to meet the unique needs of each sector.
For instance, in healthcare, we’ve used Jet Fusion to produce custom surgical guides and prosthetics that require both precision and biocompatibility. In the automotive space, we’ve helped clients create lightweight, durable parts that improve performance and efficiency. No matter the industry, our combination of engineering expertise and advanced technology ensures our clients achieve their goals.
What does the future of 3D printing look like, and how is RapidMade preparing for it?
The future of 3D printing is incredibly exciting. Technologies like HP Jet Fusion are just the beginning. We’re moving toward multi-property fabrication, where a single part can have varying textures, strengths, and even colors—all in one build.
At RapidMade, we’re preparing for this by staying at the forefront of innovation and continuing to invest in cutting-edge equipment and training. We believe that the seamless integration of design and production will define the next generation of manufacturing, and we’re committed to helping our clients lead the way.
Final Thoughts
HP Jet Fusion is more than a technology—it’s a transformative force in manufacturing. With its unparalleled speed, precision, and cost-effectiveness, it enables companies to innovate faster and compete more effectively. At RapidMade, we’re proud to be part of this revolution, helping our clients unlock the full potential of 3D printing.
Whether you’re looking to accelerate product development, reduce costs, or create something entirely new, RapidMade has the expertise and technology to bring your vision to life.